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Tool Kit:
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Cheap tools but the smallest 19 & 24 mm wrenches I've found plus an OK spark plug wrench. I just leave
it in the stock location, as the little pocket isn't good for much else.
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#2 Phillips
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#3 Phillips
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Spoke Wrench
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BOX Wrench,18MM (sparkplug?)
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BOX Wrench,12MM
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24mm Box End Wrench
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19mm Box End Wrench
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10mm - 12mm Open End Wrench
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14mm - 17mm Open End Wrench
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Box End Wrench Extension Bar
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Pliers
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6mm Allen Wrench
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| Basic Tools |
These, along with the stock took kit, is all you need to replace everything on the KLR except for rotor and tires.
Throw in a 32mm offset wrench, rotor puller, some RTV, and the tire tool kit and there's nothing you can't replace.
It all fist into a model 2000 Otterbox that easily drops into the bottom of a saddlebag. It can also be
mounted to the frame opposite the muffler or above the skid plate.
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8mm combo wrench for balancer adjustments and shroud removal.
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This is the most commonly used wrench on the KLR. Get a good one! The open/reversible ratching box combo
wrenches like the Craftsman 42421 or the SK 89710 are quality choices.
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12mm combo wrench for ....
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Craftsman 1/4" square drive spinner handle, bit adaptor, and four bits.
(3/16", 9/32" slotted and #1 and #2 Phillips)
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Craftsman XXXX ratchet, ...
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(A.K.A. Diagonal Cutting Pliers.)
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| Wheels & Tires |
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I usually carry only the jack, irons, and patch kit on rural trips. The valve tool fits in with the stock tool kit
and the tire pump stays behind the right faring.
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Two or three, $3 pry bars from Harbor Freight.
They work just like long tire irons with handles and they're 80% cheaper.
I use two and my foot, but then I ALWAYS wear heavy boots.
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Again, I just use my foot. If you're a lightweight, or an idiot that rides in thongs (flip-flops to the uninformed),
then carry something like the xxxx from xxxx.
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4-in-1 valve tool.
Also, replace the plastic stem caps with a couple of the metal ones that have a valve tool on top.
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Homemade cycle-jack.
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It's usually just the 10mm wrench that's already in the kit, but double check it.
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| Consumables |
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Maintaince, repair, and patching stuff.
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Usefull for lots of things.
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Keep the chain lubed for long life and safty!
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A 6 pack fits in with the stock tool kit. 20A
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I've never had one break and if the spill is bad enough to break'm, you'll probably need more than
just the handles.
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